05/05/2026
Case Study of the Week
Dr. Diagnostic aka “Dr. D”
’08 Chevy Silverado 1500 5.3L
Customer’s Complaint:
Vehicle will go into reduce power and check engine light will illuminate and customer says that it might go for a while or it might happen shortly after they start driving.
Initial Check:
The problem could be duplicated so I began my diag on the vehicle.
Test:
Battery voltage was good and truck ran well while idling. Couple of aftermarket lights, but nothing to affect the issue that I could see at that time. I did a health scan and received several codes. One was an Evap code, but the 5V1 (P0641) code stood out as the most. After reviewing the codes, it was the 5V code I wanted to check out first. Reviewed the service info first to see what all used the 5V1 reference circuit. After seeing which sensors were on the circuit, I back probed the easiest one to get to, which was the MAP sensor. Used a DVM to check readings first. Key on the meter, read 5V, which was a good reading. Moved the harness around and wiggled connectors. No change in the meter. Changed tools and hooked the scope up and took the truck on a test drive. At a stopped condition, the 5V1 reference was a good 5V, but when the vehicle moved in a forward or reverse motion, I would get an erratic value anywhere between 5V to close to 2 to 2.5V. I can’t remember what time base I had the scope on, but sure it was millisecond per frame.
Fix:
Knowing that the fuel tank pressure sensor was on the list and the route of its circuit, I looked at the harness on the frame and found it rubbing the drive line from the transfer case to the front differential. The harness had been rerouted after a previous repair and had fallen onto the driveshaft. Repaired the wires and the reduced power problem was fixed. This is another one for the books for the oscilloscope. Remember the DVM only shows an average and cannot, will not, show glitches that the ECM will see nor flag.