11/16/2025
This curved door dates back to the early 1900sđȘ
Our client was concerned with the door continuing to split. After some research here are our findings.
-Typically, curved doors from around this time period were built a more traditional way; due to the lack of technology that we often take for granted today.
-Usually, multiple thin wood staves were laminated into a radius and held together with hide glue; Over time this glue fails and bleeds through, the joints open, and the laminate starts to fail and yellow.
How do we know that this is the most probable case here?
-Some tell tale signs are the long vertical cracks and the yellow hide-glue-like bleed through. Additionally, Those lines match the spacing of the old wood staves, and the smooth radius confirms it was laminated, not solid. All the signs point to a stave-core door separating at its original glue joints.
Based off of this educated guess, the SOP we created for the door is as follows:
-We removed all the loose material, primed the door, and applied fiberglass mesh bonded with liquid resin to lock the old seams together. After curing, we flattened the surface, skimmed it smooth, sanded, primed, sanded again, and applied two finish coats.
This fix will be very durable; and although it was accomplished by using modern systems we are used to, it doesnât take away from the original craftsmanship. It only extends its life
Decorators White (Flat)
#845