02/24/2023
We are gonna discuss a "hot" topic, cracking due to thermal fluctuation.
One of the challenges with concrete is its susceptibility to cracking due to ambient temperature and thermal fluctuations. These fluctuations can cause the concrete to expand and contract, which can lead to cracks in the material.
Understanding Thermal Fluctuation
Ambient temperature and thermal fluctuation refer to the changes in temperature that occur over time, both in extreme hot and extreme cold conditions. This can cause the concrete to expand and contract, which in turn leads to cracking. This is because concrete is made up of around 40-60% water, and when water is exposed to changing temperatures, it will expand or contract.
The most critical time to avoid these thermal fluctuations is in the curing time, especially the first 24 hrs., see picture.
Concrete increases internal temperature in the first 500 minutes up to 120 degree, as you move closer to external surface, that temperature increase, decreases. The skill is to unify both temperature increase and decrease throughout the concrete during the cure process and, to make sure below the concrete (subbase) and the surface of the concrete does not over heat or freeze. Controlling the surface temperature in Phoenix during the summer is difficult and not too many think about the surface or ground freezing but, it happens as we are experiencing this week, its cold.
Frozen base or surface
When concrete is placed on a frozen base and freezes before curing, it can lead to serious consequences for the strength and durability of the concrete. Freezing during the curing process can cause the water within the concrete mix to expand, creating internal stress that can lead to cracking and weakening of the structure. This can also lead to the formation of air pockets within the concrete, which can further weaken the structure and reduce its ability to withstand the forces it is intended to support and resulting cracks will spiderweb or flake off like scales.
Additionally, when concrete surface freezes before curing, it can cause the chemical reaction that occurs during the curing process to be disrupted. This can result in incomplete hydration and reduced strength, as well as increased permeability and non-binding to the internal concrete. When this happens, you get extreme cracking at the surface due to loss of strength, volume and integrity.
Heat
When concrete is placed on a dry base, in high ambient temperatures and low humidity, it will rapidly lose moisture through evaporation. This rapid loss of moisture can cause the concrete to set too quickly, decreased durability and decreased resistance to stress and pressure. The rapid loss of moisture also causes the surface of the concrete to dry out too quickly, leading to cracking and crazing (small cracks) on the surface of the concrete.
It is common for concrete finishers to want a "wet" mix, especially in hot weather in Phoenix, it makes their job easier. It also reduces the cement to water ratio which, reduces strength causing crazing-cracking.
How we reduce the probabilities of cracking:
1. Proper mix design. We pour stiff, we place stiff and we use the correct vibration techniques to ensure all voids are filled
2. We monitor the weather and adjust our schedules to earlier or later pour times.
3. Proper placement of control joints giving the concrete direction for its shrinkage.
4. We increase moisture content of the subbase over a period of days so the evaporation time is controlled.
5. If we can not control the weather, we use special additives in the concrete to increase tensile strength and also, manipulate the cure process to adhere to weather conditions.
6. Insulate the concrete if the temperature is going to drop below 44 degrees, we give ourselves a buffer to account for wind chill, micro climates and inaccurate weather predictions.
If you find yourself staring at a crack and wondering what caused it, reach out to us via dm and we can give you some high probability answers. Or if you just want some new concrete placed by a company that loves to reduce cracking, reach out.
M2 Concrete